Various Deparments of Instrumentation Limited

1. CNC CENTRE

To keep pace with time & to meet the technological necessity, this work centre is equipped with CNC machines which produces highly accurate turned/milled components. Facility of very accurate mechanical measurement and calibration for length and angle is also available through 3-D CNC Coordinate Measuring Machine.

2. WORKS-III

In this shop Sheet Metal Fabrication for Panels with good facilities of Arc welding Gas welding MIG welding and its wiring/tubing is done with very high quality as per design/specification of the customers. We are manufacturing various panels i.e. Duplex Panel, Transducer Panel, Marshalling Panel, Announciation Panel, Local Instrument Enclosure, Local Instrument Rack, Open Type Panel and producing other sheet metal Job also. Shop is having 1 Copy Punch Machine, 3 Pneumatic / Crank / Mechanical Brake Presses, 3 Shearing Machines, many Arc / Gas Welding set and 1 MIG Welding set. A very good number of skilled welders are available to produce quality work.

3. PLASTIC SHOP

This Shop produces thermosetting plastic components by Hydraulic Presses and Injection Moulding Machine.

4. HEAT TREATMENT SECTION

Facilities for Hardening, Tempering, Carbunising, Annealing including vacuum. Annealing are available. Shop is having different size and capacity of furnaces to accommodate job suitably.

5. TOOL ROOM

To achieve self sufficiently in manufacturing, we have a well-equipped Tool Room. Here many sophisticated Tool Making, EDM & Tool Sharpening machines/equipments are available to produce all types of stamps/modules, special cutting Tools etc.

6. PRESS SHOP

For precision stamped components, shop is equipped with Power Presses of different capacities ie 100 T/83 T / 63 T / 40 T / 25 T / 10 T.

7.MACHINE SHOP

The shop is well equipped with many conventional machines along with special type of machines. The shop has high machining capacity with17 Centre Lathes, 10 Milling Machines, 5 Automats, Many Tapping / Drilling Machines, Grinding & Gear Hobbing Machines.

8. WELDING SHOP

Shop is having facilities of spot welding. The other type of welding ie. Arc/Gas/MIG/TIG are available in Works-III or Assembly Shop work centre.

9. PAINTING SHOP

In this shop Air drying & Staving Painting facilities are available. Components & Panels are painted here. Huge Downdraft & Side Draft Spray Painting Booths & Staving Furnaces are available to accommodate big panels also. Shop is having 2 big & 2 small booths for painting. Similarly 4 furnaces are available in the shop.

10. ELECTROPLATING SHOP

The Shop is having full-fledged facilities of all main type of plating i.e. Nickel, Tin, Chrome,Copper,Silver, Cadmim and various surface treatment facilities.

11. ASSEMBLY SHOP

This shop is having adequate infrastructure for manufacturing, testing and calibrating Electronics/Microprocessor based Process Control instruments and other type of instruments. In this shop a special facility of TIG welding is also available.

12. ENVIRONMENTAL LABORATORY

The facility of creating different environmental conditions for testing components/products under these conditions is available here. This includes testing in various environmental simulated situations ie. Heat/Humidity/Rain/Vibration etc.

13. CHEMICAL TESTING LAB

13.1 Chemical Testing (as per IS standard) facilities are available of following Material.

1. Iron Steel & Alloy Steel

2. Copper & Copper Alloy

3. Aluminum & Alloy

4. Silver & Alloy

5. Solder Wire

6. Various Chemicals

7. Paints & Thinner

8. Identification of Rubber & Plastic

9. Measurement of Plating Thickness.

13.2 Testing of facility of Mechanical Properties of following are available.

1. Tensile Test & Elongation

2. Hardness

3. Cupping Test

4. Bend Test

5. For Rubber, Plastic, PVC Wire & Sheath

I. Tensile Test & Elongation

II. Density / Sp. Gravity

III. Hardness

IV. Compression

V. Water absorption

14. METROLOGICAL LABORATORY

This lab is capable of performing all type of linear and angular measurement / testing/calibration. These are traceable to National Standards. The use of calibrated testing/measuring instruments enhance the confidence during manufacturing, reduce, rejection cost and shorten the manufacturing cycle.

15. Telecom Division

The PCB centre of Telecom Division is equipped to assemble and test the PCBs for through hole, SMD and combination of both. This centre is located in clean, dust free air-conditioned environment having ESD protection with the area spread over 20,000 Sqft this centre is provided with Screen Printer, Pick & Place Machine, Reflow Oven and Wave soldering Machine.

The Test Centre of Telecom is well equipped with the varieties of Oslloscope starting from 100 Mhzt to 500 Mhzt having sufficient storage capacity, 7 ½ Digit Digital Multimeter, S-Analyzer, U-Analyzer and frequency Counter. This centre is having all the dedicated testers to test Telecom Assemblies. This area is air-conditioned and having all ESD protection as per standard. Three air-conditioned integration Bays having load capacity with stabilized power of 3000 Amp at – 48 Volt with Battery bank and power distribution equipment’s. These Bays are also having ESD.

Introduction of Instruemtation Limited, Kota

INSTRUMENTATION LIMITED, KOTA is a Govt. of India Enterprise, set up in 1964 & the production started in 1968 with the prime objectives of attaining self reliance in field of control & automation for the process industry. Today I.L. is manufacturing & supplying control equipment to various sectors of the industries, viz. Power generation (especially thermal plant), petrochemicals, cement, paper mill etc. It has diversified in the field of Telecommunication, Power Electronics & Railway Signaling Relay. The Turnover target is more than 150 Crores.

PROFILE:

Self reliance in Control and Instrumentation and the growing need for an indigenous source of supply of C&I systems for core industries like power, steel, oil, gas, refineries, petrochemicals and chemicals – it was to achieve this prime objectives that Instrumentation Ltd (IL) was established at Kota, Rajasthan in 1964. This unit manufactures a wide range of electronic and pneumatic instruments in collaboration with world-renowned leaders like Toshiba, Japan; H&B, Germany; Fuji Electric, Japan; ABB, UK; Kyosan BV, Japan.

The second unit was established exactly a decade later at Palakkad dedicated to the manufacture of control valves, butterfly valves, pressure reducing valves and allied equipments required for the C&I packages being supplied by IL on a turnkey basis.

IL have a highly sophisticated and ultramodern infrastructure for manufacturing various type of products & testing its manufacturing processes. For many products, we are ISO-9001:2000 certified.

The major products, which IL is presently manufacturing, are: -

1. Process Control Instruments

2. Panels

3. Defence Products

4. Telecommunication

5. Railway Singnalling Relays

6. Power Electronics & Energy conservation Device

7. Solar Dusk Dawn System (SDDS)

All work centres of IL are well equipped & appropriately upgraded with manufacturing capability & capacity. The manpower are well experienced & also given exposure to various new technologies through training to absorb these. To meet the equipment of working environmental, all work places are adequately illuminated / dust controlling.

For assembly & testing of high-tech Electronic Instruments, totally dust free air-conditioned hall of class 10,000 are used with static protections.